See rm for new fill capacity varies by differential codeengine. Vw golf 4 speed automatic transmission free pdf file sharing. Tier one lubricants multivehicle automatic transmission fluid. Design and fabrication of automated manual gear transmission. The six forward gears and reverse gear are engaged by three multiplate clutches and two plate brakes. In the mazda 6 and mpv it is known as the ja5ael and with vws golf, gti and jetta it is the 09a. The jatco 5 speed automatic transmission is known as the jf506e in the jaguar x type and land rovers freelander. Information about the automatic transmission used on the vw eurovan. The 09g 09m 6speed automatic transmission is installed in the following.
The advantage of the lepelletier gear set concept is its simple, spacesaving and lowweight design. View and download volkswagen 01m user manual online. The 09g 09m 6speed automatic transmission is installed in the following volkswagen vehicles. At2 automatic transmission description description general the a440f and a442f automatic transmissions are the fourspeed automatic transmission with a twospeed transfer, developed with the aim of producing an easydriving 4wd vehicle. The k3 clutch pack was burned and it had gear ratio err. How does an automatic transmission work punch powerglide.
Ishift transmission labels there are labels with operating information about the ishift transmission located on the drivers side sun visor. An automatic transmission is not provided with a starting clutch. The 09g 09m 6speed automatic transmission is installed in the following 6speed automatic transmission 09g 09m design and function 116 of 95 results for. Raybestos powertrain part catalogs provide a pdf listing of the entire product line by manufacturer and transmission type. Self study program 309 6speed automatic gearbox 09g 09k 09m. Tier one lubricants multivehicle automatic transmission fluid product description tier one lubricantstm multivehicle automatic transmission fluid is specially formulated using synthetic base stocks, seal conditioner and other performance additives to exceed the performance and protection requirements of newer and rebuilt transmissions. Fuchs purportedly is exactly equivalent and the castrol is recommended for audi part number g 055 025. If you follow these guidelines, your transmission install will go as smooth as silk. The gears are changed automatically with the automated shift transmission.
File transmission methods wednesday, april 1, 2020. Aw tfsn, tfsn, tfsn mini ga6f21wa vag 09g, 09k, 09m 6speed fwd electronic control. On a manual transmission, the slip yoke is splined to the drive shaft with the yoke for the universal joint directly behind the transmission or transfer case, whereas with the automatic transmission. This comprehensive automatic transmission kit includes everything to service your 09g 6speed automatic transmission. Performing work on your automobile without having proper knowledge, mechanical ability or the proper tools and safety equipment, can cause severe injury, death or automobile mechanical problems. Performing work on your automobile without having proper knowledge. Atsg vw 09g 09m techtran transmission rebuild manual audi, volkswagen. Nag1 automatic transmission is an electronically controlled 5speed transmission with a lockup clutch in the torque converter the ratios for the gear stages are obtained by 3 planetary gear sets fifth gear is designed as an overdrive with a highspeed ratio nag1. For this reason, it can be surmised that asg will be accepted mainly in small cars. This transmission had delayed engagements when hot. The volkswagen jetta is a compact car developed and manufactured by the volkswagen group.
The paper relies on data from publicly available sources and data and information from the participating automotive suppliers. Raybestos powertrain products include automatic transmission friction clutch plates, steel reaction plates, transmission bands, clutch pack modules, transmission filters, transmission pans, solenoids, vehicle speed sensors. Atsg vw 09g 09m techtran transmission rebuild manual audi. This is the firs part of this video where we do a diagnostic on this transmission to find out where the problem is coming from. The 09g09m 6speed automatic transmission is installed in the following. Code maximum torque transfer vehicles 09g 250 nm golf 2004tourannew beetle 09k 400 nm transporter 2004 09g 250 nm passat 2005 planned 09m. This system is generally also called hydramatic transmission. Jun 30, 2019 to be clear, an automated manual transmission amt doesnt have a clutch pedal. Background as recently as 2007, 4 and 5speed automatic. Formulated to meet the requirements of modern heavyduty automatic transmission, advantage full synthetic heavy duty mv atf offers excellent shifting and power transfer. I am a month away from fluid and filter change on my 6 speed auto 09g. Automatic transmissions use compound planetary gear sets are controlled by.
After disassembly and inspection, it is found that and the c2 clutches are burned. Technical bulletin national highway traffic safety. Installation guidelines for audivw 6speed tiptronic automatic transmission fluid filter change kit aisin 09g 09m. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Way overrunning clutches used to connect rotating components together in one direction and freewheel in the other multiplate brakes used to stop or hold. Transmission rebuilds, 20012003 transmission service manual pdf, 20012003. The size of the torque converter the torque converter characteristic curve of the torque boost conversion factor or conversion boost the selector lever the ignition key removal lock introduction designation 09g 09g 09m 184 lbsft 250 nm 184 lbsft 250 nm 332 lbsft 450 nm. It is extremely important that this information is read and understood before the vehicle is operated.
By changing the oil and filter, the life of your automatic transmission will be dramatically extended. The japanese automatic transmission manufacturer aisin co. The inner rotor has nine teeth and the outer rotor has ten teeth. In recent years automatic transmission technology has been. Aisin warner transmissions tf60sn 09g, tf61sn 09k and tf62sn 09m experience premature c2 clutch failure. Lifetime fill new fill quantity for reference only. Installation guidelines for audivw 6speed tiptronic.
Automatic transmissions for cabrio, golf, golf iii, gti jetta, jetta iii, passat. This is because automatic transmission has not better mechanical and gear train efficiency as compare to those of automatic transmission. Self study program 851503 6speed automatic transmission. Technical bulletin production solution information only. Automatic transmission basics automatic transmission diagnosis course 273 the torque converter provides an automatic means of coupling engine torque to the input shaft of the transmission. As with many things related to automatic gearboxes, servicing is not the. According to the owner of the vehicle the transmission was only. The 09g transmission is commonly found in vehicles using the drivebywire dbw throttle systems. In contrast to the automatic step transmission, the asg must interrupt the tractive force when shifting. Introduction the 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. To complete the study of existing transmission designs, larews work 4 was studied which, in addition to des cribing planetary automatic transmissions with their control systems, also discusses the operational character istics of ford0matic, cruise0matic, etc. Allison transmission model, which has 6 speed and reverse is used for this purpose. Rpm transmissions 1426 west 53rd street anderson, in 460 phone.
How to service an automatic transmission yourself axleaddict. The lepelletier gear set concept, as found previously in the audi a8 gearbox 09e, is used in gearbox 09g. Automatic transmission does not offer the driver more control of the vehicle as compare to that of automatic transmission system. The operation of an automatic transmission is explained here with help of animation. Background as recently as 2007, 4 and 5speed automatic transmissions ats. Changing transmission from auto to manual pdf transmission from auto to manual is packed with valuable instructions, information and warnings we also have many ebooks and user guide is also related with changing transmission from auto to manual pdf. Development and testing of an automatic transmission shift. Mitsubishi engines and transmissions pdf service and repair manuals free download title file size download link mitsubishi 420a engines repair manual.
The09g and 09m transmissions are built on the same version of the 6speed automatic transmission manufactured by japanese automatic transmission manufacturer aisin co. Automation of manual transmissions schaeffler group. Multiple disc clutches used to connect rotating components together one. The type of transmission manual or automatic determines how the slip joint is connected to the drive shaft. Pdf file format for easy viewing on all device, all printable.
For maintenance and repair work, always refer to the current technical literature ii 1 2006 passat 2006 passat maximum torque transfer vehicles the transmission is adapted for use with. Slide 8 of 27 profile report slide notes if you selected connect. Self study program 309 6speed automatic gearbox 09g09k09m. Service if the fluid from the transmission bell housing is not red the transmission is not leaking automatic transmission fluid atf as both the 09g aq250 and 09m. Direct as your transmission choice, your report will also include the bcrc destination dataset names and file attributes you will need in order to send your files to the proper location for mmsea section 111. Manual transmission offers the driver more control of the vehicle. Aisin automatic transmissions are manufactured by aisin seiki and aisin aw, formerly known as aisinwarner, and which was established in 1969 as a joint venture between aisin seiki and borgwarner. Automatic transmission 48re description the 48re fig. While aisin seiki manufactures a variety of automotive components including automatic. Vw atf g 055 025 a2 is 25 and change per quart, fuchs atf 4400 is 11.
Chapter 11 drive lines, differentials, drive axles, and. Automatic transmission system is the most advanced system in which drives mechanical efforts are reduced very much and different speeds are obtained automatically. Servicing an automatic transmission is a part of vehicle maintenance that often gets forgottenor worse, intentionally avoided. The torque converter and the eight gear steps of zfs 8speed automatic transmission together with the high spread of gear ratios guarantee dynamic properties while at the same time keeping the engine. Transmission malfunction between gears light is on. This is more clearly detectable the higher the tractive force that is interrupted. A lockup mechanism is built into the torque converter. The gearbox is adapted to the different engine types and vehicles as follows. And if you leave an amt in d mode, it basically performs like an automatic transmission all you have to do is worry about when to start and when to stop.
Our partners will collect data and use cookies for ad personalization and measurement. It is a joint collaboration between icct, borgwarner, dana, the itb group, and fev. The 6speed automatic gearbox from the japanese manufacturer aisin is used in the following volkswagen vehicles. Automatic transmission basics linnbenton community. Automatic transmission parts catalogs raybestos powertrain. Automatic transmission basics linnbenton community college. Acces pdf 09g transmission repair manual volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles.
Construction the pump consists of a parachoid rotor pair, a housing and a cover. Gently slide the 65 clear hose onto the barbed nipple of transmission fill adapter tool vas 62622bl. Guidelines for using the 09g 09m transmission fluid fill kit j91003 the following kit is an economical substitute for the expensive audi vw vas 62622 tool, as well as other factory transmission. Transmission uses a geartype oil pump to supply all hydraulic pressure needed for operation. Transmission parts distributors transmission parts distributors 2999 e. Advantage full synthetic heavy duty mv atf is a toptier, fully synthetic transmission fluid designed for use in in a wide variety of heavy duty automatic transmissions. Function z the pump draws automatic transmission fluid atf from the oil pan through the oil strainer located under the control valve assembly.
The 48re is equipped with a lockup clutch in the torque con. In most cases the ecm engine control module should support a kickdown basic settings as described here. The vehicle develop a slipping complaint with under 50,000 miles. Formulated to meet the requirements of modern heavyduty automatic. School of engineering and management as a partial fulfilment of academic requirement of be in mechanical engineering under visvesvaraya technological university. Sunoco full synthetic hd mv atf sunoco full synthetic heavy duty mv atf is a toptier, fully synthetic transmission fluid designed for use in in a wide variety of heavy duty automatic transmissions.
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